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AZ91A Magnesium vs. S42035 Stainless Steel

AZ91A magnesium belongs to the magnesium alloys classification, while S42035 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91A magnesium and the bottom bar is S42035 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 63
160
Elastic (Young's, Tensile) Modulus, GPa 46
200
Elongation at Break, % 5.0
18
Fatigue Strength, MPa 99
260
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 18
77
Shear Strength, MPa 140
390
Tensile Strength: Ultimate (UTS), MPa 240
630
Tensile Strength: Yield (Proof), MPa 160
430

Thermal Properties

Latent Heat of Fusion, J/g 360
280
Maximum Temperature: Mechanical, °C 130
810
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 470
1400
Specific Heat Capacity, J/kg-K 990
480
Thermal Conductivity, W/m-K 73
27
Thermal Expansion, µm/m-K 26
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 52
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
7.8
Embodied Carbon, kg CO2/kg material 22
2.4
Embodied Energy, MJ/kg 160
34
Embodied Water, L/kg 990
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11
100
Resilience: Unit (Modulus of Resilience), kJ/m3 280
460
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
25
Strength to Weight: Axial, points 38
22
Strength to Weight: Bending, points 49
21
Thermal Diffusivity, mm2/s 42
7.2
Thermal Shock Resistance, points 14
22

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
13.5 to 15.5
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0
78.1 to 85
Magnesium (Mg), % 88.2 to 91.2
0
Manganese (Mn), % 0.13 to 0.5
0 to 1.0
Molybdenum (Mo), % 0
0.2 to 1.2
Nickel (Ni), % 0 to 0.030
1.0 to 2.5
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0
0.3 to 0.5
Zinc (Zn), % 0.35 to 1.0
0