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AZ91A Magnesium vs. S42300 Stainless Steel

AZ91A magnesium belongs to the magnesium alloys classification, while S42300 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91A magnesium and the bottom bar is S42300 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 63
330
Elastic (Young's, Tensile) Modulus, GPa 46
200
Elongation at Break, % 5.0
9.1
Fatigue Strength, MPa 99
440
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 18
77
Shear Strength, MPa 140
650
Tensile Strength: Ultimate (UTS), MPa 240
1100
Tensile Strength: Yield (Proof), MPa 160
850

Thermal Properties

Latent Heat of Fusion, J/g 360
270
Maximum Temperature: Mechanical, °C 130
750
Melting Completion (Liquidus), °C 600
1470
Melting Onset (Solidus), °C 470
1420
Specific Heat Capacity, J/kg-K 990
470
Thermal Conductivity, W/m-K 73
25
Thermal Expansion, µm/m-K 26
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10
4.5
Electrical Conductivity: Equal Weight (Specific), % IACS 52
5.2

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
7.8
Embodied Carbon, kg CO2/kg material 22
3.2
Embodied Energy, MJ/kg 160
44
Embodied Water, L/kg 990
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11
93
Resilience: Unit (Modulus of Resilience), kJ/m3 280
1840
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
25
Strength to Weight: Axial, points 38
39
Strength to Weight: Bending, points 49
30
Thermal Diffusivity, mm2/s 42
6.8
Thermal Shock Resistance, points 14
40

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
0
Carbon (C), % 0
0.27 to 0.32
Chromium (Cr), % 0
11 to 12
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0
82 to 85.1
Magnesium (Mg), % 88.2 to 91.2
0
Manganese (Mn), % 0.13 to 0.5
1.0 to 1.4
Molybdenum (Mo), % 0
2.5 to 3.0
Nickel (Ni), % 0 to 0.030
0 to 0.5
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.5
0 to 0.5
Sulfur (S), % 0
0 to 0.025
Vanadium (V), % 0
0.2 to 0.3
Zinc (Zn), % 0.35 to 1.0
0