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AZ91B Magnesium vs. SAE-AISI 1038 Steel

AZ91B magnesium belongs to the magnesium alloys classification, while SAE-AISI 1038 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91B magnesium and the bottom bar is SAE-AISI 1038 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 63
170 to 180
Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 5.0
14 to 20
Fatigue Strength, MPa 79
220 to 350
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 18
73
Shear Strength, MPa 140
370 to 390
Tensile Strength: Ultimate (UTS), MPa 240
590 to 640
Tensile Strength: Yield (Proof), MPa 160
320 to 540

Thermal Properties

Latent Heat of Fusion, J/g 360
250
Maximum Temperature: Mechanical, °C 130
400
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 470
1420
Specific Heat Capacity, J/kg-K 990
470
Thermal Conductivity, W/m-K 73
51
Thermal Expansion, µm/m-K 26
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 58
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 12
1.8
Density, g/cm3 1.7
7.8
Embodied Carbon, kg CO2/kg material 22
1.4
Embodied Energy, MJ/kg 160
18
Embodied Water, L/kg 990
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11
83 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 280
270 to 790
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 69
24
Strength to Weight: Axial, points 38
21 to 23
Strength to Weight: Bending, points 49
20 to 21
Thermal Diffusivity, mm2/s 42
14
Thermal Shock Resistance, points 14
19 to 20

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
0
Carbon (C), % 0
0.35 to 0.42
Copper (Cu), % 0 to 0.35
0
Iron (Fe), % 0
98.6 to 99.05
Magnesium (Mg), % 87.9 to 91.2
0
Manganese (Mn), % 0.13 to 0.5
0.6 to 0.9
Nickel (Ni), % 0 to 0.030
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0
Sulfur (S), % 0
0 to 0.050
Zinc (Zn), % 0.35 to 1.0
0