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AZ91D Magnesium vs. 1435 Aluminum

AZ91D magnesium belongs to the magnesium alloys classification, while 1435 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AZ91D magnesium and the bottom bar is 1435 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
69
Elongation at Break, % 2.3 to 4.5
4.1 to 32
Fatigue Strength, MPa 74 to 85
27 to 49
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 120 to 140
54 to 87
Tensile Strength: Ultimate (UTS), MPa 160 to 220
81 to 150
Tensile Strength: Yield (Proof), MPa 80 to 130
23 to 130

Thermal Properties

Latent Heat of Fusion, J/g 350
400
Maximum Temperature: Mechanical, °C 130
170
Melting Completion (Liquidus), °C 600
650
Melting Onset (Solidus), °C 490
640
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 78
230
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
60
Electrical Conductivity: Equal Weight (Specific), % IACS 58
200

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.0
Density, g/cm3 1.7
2.7
Embodied Carbon, kg CO2/kg material 22
8.2
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 7.7
5.0 to 20
Resilience: Unit (Modulus of Resilience), kJ/m3 69 to 170
3.8 to 110
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
50
Strength to Weight: Axial, points 26 to 34
8.3 to 15
Strength to Weight: Bending, points 38 to 46
15 to 23
Thermal Diffusivity, mm2/s 45
93
Thermal Shock Resistance, points 9.5 to 13
3.6 to 6.7

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
99.35 to 99.7
Copper (Cu), % 0 to 0.030
0 to 0.020
Iron (Fe), % 0 to 0.0050
0.3 to 0.5
Magnesium (Mg), % 88.7 to 91.2
0 to 0.050
Manganese (Mn), % 0.15 to 0.5
0 to 0.050
Nickel (Ni), % 0 to 0.0020
0
Silicon (Si), % 0 to 0.1
0 to 0.15
Titanium (Ti), % 0
0 to 0.030
Zinc (Zn), % 0.35 to 1.0
0 to 0.1