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AZ91D Magnesium vs. 296.0 Aluminum

AZ91D magnesium belongs to the magnesium alloys classification, while 296.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AZ91D magnesium and the bottom bar is 296.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60 to 80
75 to 90
Elastic (Young's, Tensile) Modulus, GPa 46
72
Elongation at Break, % 2.3 to 4.5
3.2 to 7.1
Fatigue Strength, MPa 74 to 85
47 to 70
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
27
Tensile Strength: Ultimate (UTS), MPa 160 to 220
260 to 270
Tensile Strength: Yield (Proof), MPa 80 to 130
120 to 180

Thermal Properties

Latent Heat of Fusion, J/g 350
420
Maximum Temperature: Mechanical, °C 130
170
Melting Completion (Liquidus), °C 600
630
Melting Onset (Solidus), °C 490
540
Specific Heat Capacity, J/kg-K 990
870
Thermal Conductivity, W/m-K 78
130 to 150
Thermal Expansion, µm/m-K 27
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
33 to 37
Electrical Conductivity: Equal Weight (Specific), % IACS 58
99 to 110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
11
Density, g/cm3 1.7
3.0
Embodied Carbon, kg CO2/kg material 22
7.8
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 7.7
7.6 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 69 to 170
110 to 220
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 69
46
Strength to Weight: Axial, points 26 to 34
24 to 25
Strength to Weight: Bending, points 38 to 46
30 to 31
Thermal Diffusivity, mm2/s 45
51 to 56
Thermal Shock Resistance, points 9.5 to 13
12

Alloy Composition


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Aluminum (Al), % 8.3 to 9.7
89 to 94
Copper (Cu), % 0 to 0.030
4.0 to 5.0
Iron (Fe), % 0 to 0.0050
0 to 1.2
Magnesium (Mg), % 88.7 to 91.2
0 to 0.050
Manganese (Mn), % 0.15 to 0.5
0 to 0.35
Nickel (Ni), % 0 to 0.0020
0 to 0.35
Silicon (Si), % 0 to 0.1
2.0 to 3.0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0.35 to 1.0
0 to 0.5
Residuals, % 0
0 to 0.35

Comparable Variants