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AZ91D Magnesium vs. 3105 Aluminum

AZ91D magnesium belongs to the magnesium alloys classification, while 3105 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AZ91D magnesium and the bottom bar is 3105 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60 to 80
29 to 67
Elastic (Young's, Tensile) Modulus, GPa 46
69
Elongation at Break, % 2.3 to 4.5
1.1 to 20
Fatigue Strength, MPa 74 to 85
39 to 95
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 120 to 140
77 to 140
Tensile Strength: Ultimate (UTS), MPa 160 to 220
120 to 240
Tensile Strength: Yield (Proof), MPa 80 to 130
46 to 220

Thermal Properties

Latent Heat of Fusion, J/g 350
400
Maximum Temperature: Mechanical, °C 130
180
Melting Completion (Liquidus), °C 600
660
Melting Onset (Solidus), °C 490
640
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 78
170
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
44
Electrical Conductivity: Equal Weight (Specific), % IACS 58
140

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.8
Embodied Carbon, kg CO2/kg material 22
8.2
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 7.7
2.6 to 19
Resilience: Unit (Modulus of Resilience), kJ/m3 69 to 170
15 to 340
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
50
Strength to Weight: Axial, points 26 to 34
12 to 24
Strength to Weight: Bending, points 38 to 46
20 to 31
Thermal Diffusivity, mm2/s 45
68
Thermal Shock Resistance, points 9.5 to 13
5.2 to 11

Alloy Composition


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Aluminum (Al), % 8.3 to 9.7
96 to 99.5
Chromium (Cr), % 0
0 to 0.2
Copper (Cu), % 0 to 0.030
0 to 0.3
Iron (Fe), % 0 to 0.0050
0 to 0.7
Magnesium (Mg), % 88.7 to 91.2
0.2 to 0.8
Manganese (Mn), % 0.15 to 0.5
0.3 to 0.8
Nickel (Ni), % 0 to 0.0020
0
Silicon (Si), % 0 to 0.1
0 to 0.6
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0.35 to 1.0
0 to 0.4
Residuals, % 0
0 to 0.15