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AZ91D Magnesium vs. 4032 Aluminum

AZ91D magnesium belongs to the magnesium alloys classification, while 4032 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is AZ91D magnesium and the bottom bar is 4032 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60 to 80
120
Elastic (Young's, Tensile) Modulus, GPa 46
73
Elongation at Break, % 2.3 to 4.5
6.7
Fatigue Strength, MPa 74 to 85
110
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
28
Shear Strength, MPa 120 to 140
260
Tensile Strength: Ultimate (UTS), MPa 160 to 220
390
Tensile Strength: Yield (Proof), MPa 80 to 130
320

Thermal Properties

Latent Heat of Fusion, J/g 350
570
Maximum Temperature: Mechanical, °C 130
180
Melting Completion (Liquidus), °C 600
570
Melting Onset (Solidus), °C 490
530
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 78
140
Thermal Expansion, µm/m-K 27
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
34
Electrical Conductivity: Equal Weight (Specific), % IACS 58
120

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 1.7
2.6
Embodied Carbon, kg CO2/kg material 22
7.8
Embodied Energy, MJ/kg 160
140
Embodied Water, L/kg 990
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 7.7
25
Resilience: Unit (Modulus of Resilience), kJ/m3 69 to 170
700
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 69
53
Strength to Weight: Axial, points 26 to 34
41
Strength to Weight: Bending, points 38 to 46
45
Thermal Diffusivity, mm2/s 45
59
Thermal Shock Resistance, points 9.5 to 13
20

Alloy Composition


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Aluminum (Al), % 8.3 to 9.7
81.1 to 87.2
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.030
0.5 to 1.3
Iron (Fe), % 0 to 0.0050
0 to 1.0
Magnesium (Mg), % 88.7 to 91.2
0.8 to 1.3
Manganese (Mn), % 0.15 to 0.5
0
Nickel (Ni), % 0 to 0.0020
0.5 to 1.3
Silicon (Si), % 0 to 0.1
11 to 13.5
Zinc (Zn), % 0.35 to 1.0
0 to 0.25
Residuals, % 0
0 to 0.15