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AZ91D Magnesium vs. 5059 Aluminum

AZ91D magnesium belongs to the magnesium alloys classification, while 5059 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is AZ91D magnesium and the bottom bar is 5059 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
69
Elongation at Break, % 2.3 to 4.5
11 to 25
Fatigue Strength, MPa 74 to 85
170 to 240
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 120 to 140
220 to 250
Tensile Strength: Ultimate (UTS), MPa 160 to 220
350 to 410
Tensile Strength: Yield (Proof), MPa 80 to 130
170 to 300

Thermal Properties

Latent Heat of Fusion, J/g 350
390
Maximum Temperature: Mechanical, °C 130
210
Melting Completion (Liquidus), °C 600
650
Melting Onset (Solidus), °C 490
510
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 78
110
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
29
Electrical Conductivity: Equal Weight (Specific), % IACS 58
95

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.7
Embodied Carbon, kg CO2/kg material 22
9.1
Embodied Energy, MJ/kg 160
160
Embodied Water, L/kg 990
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 7.7
42 to 75
Resilience: Unit (Modulus of Resilience), kJ/m3 69 to 170
220 to 650
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
50
Strength to Weight: Axial, points 26 to 34
36 to 42
Strength to Weight: Bending, points 38 to 46
41 to 45
Thermal Diffusivity, mm2/s 45
44
Thermal Shock Resistance, points 9.5 to 13
16 to 18

Alloy Composition


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Aluminum (Al), % 8.3 to 9.7
89.9 to 94
Chromium (Cr), % 0
0 to 0.25
Copper (Cu), % 0 to 0.030
0 to 0.25
Iron (Fe), % 0 to 0.0050
0 to 0.5
Magnesium (Mg), % 88.7 to 91.2
5.0 to 6.0
Manganese (Mn), % 0.15 to 0.5
0.6 to 1.2
Nickel (Ni), % 0 to 0.0020
0
Silicon (Si), % 0 to 0.1
0 to 0.45
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0.35 to 1.0
0.4 to 0.9
Zirconium (Zr), % 0
0.050 to 0.25
Residuals, % 0
0 to 0.15