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AZ91D Magnesium vs. 6025 Aluminum

AZ91D magnesium belongs to the magnesium alloys classification, while 6025 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AZ91D magnesium and the bottom bar is 6025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
70
Elongation at Break, % 2.3 to 4.5
2.8 to 10
Fatigue Strength, MPa 74 to 85
67 to 110
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 120 to 140
110 to 140
Tensile Strength: Ultimate (UTS), MPa 160 to 220
190 to 240
Tensile Strength: Yield (Proof), MPa 80 to 130
68 to 210

Thermal Properties

Latent Heat of Fusion, J/g 350
410
Maximum Temperature: Mechanical, °C 130
160
Melting Completion (Liquidus), °C 600
650
Melting Onset (Solidus), °C 490
550
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 78
130
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
33
Electrical Conductivity: Equal Weight (Specific), % IACS 58
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.8
Embodied Carbon, kg CO2/kg material 22
8.5
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 7.7
6.0 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 69 to 170
33 to 310
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
50
Strength to Weight: Axial, points 26 to 34
19 to 24
Strength to Weight: Bending, points 38 to 46
26 to 31
Thermal Diffusivity, mm2/s 45
54
Thermal Shock Resistance, points 9.5 to 13
8.2 to 10

Alloy Composition


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Aluminum (Al), % 8.3 to 9.7
91.7 to 96.3
Chromium (Cr), % 0
0 to 0.2
Copper (Cu), % 0 to 0.030
0.2 to 0.7
Iron (Fe), % 0 to 0.0050
0 to 0.7
Magnesium (Mg), % 88.7 to 91.2
2.1 to 3.0
Manganese (Mn), % 0.15 to 0.5
0.6 to 1.4
Nickel (Ni), % 0 to 0.0020
0
Silicon (Si), % 0 to 0.1
0.8 to 1.5
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0.35 to 1.0
0 to 0.5
Residuals, % 0
0 to 0.15