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AZ91D Magnesium vs. B535.0 Aluminum

AZ91D magnesium belongs to the magnesium alloys classification, while B535.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is AZ91D magnesium and the bottom bar is B535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60 to 80
65
Elastic (Young's, Tensile) Modulus, GPa 46
66
Elongation at Break, % 2.3 to 4.5
10
Fatigue Strength, MPa 74 to 85
62
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
25
Shear Strength, MPa 120 to 140
210
Tensile Strength: Ultimate (UTS), MPa 160 to 220
260
Tensile Strength: Yield (Proof), MPa 80 to 130
130

Thermal Properties

Latent Heat of Fusion, J/g 350
390
Maximum Temperature: Mechanical, °C 130
170
Melting Completion (Liquidus), °C 600
630
Melting Onset (Solidus), °C 490
550
Specific Heat Capacity, J/kg-K 990
910
Thermal Conductivity, W/m-K 78
96
Thermal Expansion, µm/m-K 27
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
24
Electrical Conductivity: Equal Weight (Specific), % IACS 58
82

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.6
Embodied Carbon, kg CO2/kg material 22
9.4
Embodied Energy, MJ/kg 160
160
Embodied Water, L/kg 990
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 7.7
22
Resilience: Unit (Modulus of Resilience), kJ/m3 69 to 170
130
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
51
Strength to Weight: Axial, points 26 to 34
28
Strength to Weight: Bending, points 38 to 46
35
Thermal Diffusivity, mm2/s 45
40
Thermal Shock Resistance, points 9.5 to 13
11

Alloy Composition


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Aluminum (Al), % 8.3 to 9.7
91.7 to 93.4
Copper (Cu), % 0 to 0.030
0 to 0.1
Iron (Fe), % 0 to 0.0050
0 to 0.15
Magnesium (Mg), % 88.7 to 91.2
6.5 to 7.5
Manganese (Mn), % 0.15 to 0.5
0 to 0.050
Nickel (Ni), % 0 to 0.0020
0
Silicon (Si), % 0 to 0.1
0 to 0.15
Titanium (Ti), % 0
0.1 to 0.25
Zinc (Zn), % 0.35 to 1.0
0
Residuals, % 0
0 to 0.15