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AZ91D Magnesium vs. EN AC-45500 Aluminum

AZ91D magnesium belongs to the magnesium alloys classification, while EN AC-45500 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AZ91D magnesium and the bottom bar is EN AC-45500 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 60 to 80
110
Elastic (Young's, Tensile) Modulus, GPa 46
70
Elongation at Break, % 2.3 to 4.5
2.8
Fatigue Strength, MPa 74 to 85
80
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Tensile Strength: Ultimate (UTS), MPa 160 to 220
320
Tensile Strength: Yield (Proof), MPa 80 to 130
250

Thermal Properties

Latent Heat of Fusion, J/g 350
500
Maximum Temperature: Mechanical, °C 130
170
Melting Completion (Liquidus), °C 600
610
Melting Onset (Solidus), °C 490
600
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 78
150
Thermal Expansion, µm/m-K 27
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
33
Electrical Conductivity: Equal Weight (Specific), % IACS 58
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.6
Embodied Carbon, kg CO2/kg material 22
8.0
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 7.7
8.2
Resilience: Unit (Modulus of Resilience), kJ/m3 69 to 170
430
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 69
53
Strength to Weight: Axial, points 26 to 34
34
Strength to Weight: Bending, points 38 to 46
40
Thermal Diffusivity, mm2/s 45
65
Thermal Shock Resistance, points 9.5 to 13
15

Alloy Composition


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Aluminum (Al), % 8.3 to 9.7
90.6 to 93.1
Copper (Cu), % 0 to 0.030
0.2 to 0.7
Iron (Fe), % 0 to 0.0050
0 to 0.25
Magnesium (Mg), % 88.7 to 91.2
0.2 to 0.45
Manganese (Mn), % 0.15 to 0.5
0 to 0.15
Nickel (Ni), % 0 to 0.0020
0
Silicon (Si), % 0 to 0.1
6.5 to 7.5
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0.35 to 1.0
0 to 0.070
Residuals, % 0
0 to 0.1