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AZ91E Magnesium vs. 3102 Aluminum

AZ91E magnesium belongs to the magnesium alloys classification, while 3102 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is AZ91E magnesium and the bottom bar is 3102 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
69
Elongation at Break, % 2.5 to 6.2
23 to 28
Fatigue Strength, MPa 81 to 85
31 to 34
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 89 to 150
58 to 65
Tensile Strength: Ultimate (UTS), MPa 160 to 260
92 to 100
Tensile Strength: Yield (Proof), MPa 96 to 130
28 to 34

Thermal Properties

Latent Heat of Fusion, J/g 350
400
Maximum Temperature: Mechanical, °C 130
180
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 500
640
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 84
230
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10 to 12
56
Electrical Conductivity: Equal Weight (Specific), % IACS 52 to 60
190

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.0
Density, g/cm3 1.7
2.7
Embodied Carbon, kg CO2/kg material 22
8.2
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.4 to 12
16 to 22
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 190
5.8 to 8.3
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
50
Strength to Weight: Axial, points 25 to 42
9.4 to 10
Strength to Weight: Bending, points 37 to 53
17 to 18
Thermal Diffusivity, mm2/s 49
92
Thermal Shock Resistance, points 9.0 to 15
4.1 to 4.4

Alloy Composition

Aluminum (Al), % 8.1 to 9.3
97.9 to 99.95
Copper (Cu), % 0 to 0.015
0 to 0.1
Iron (Fe), % 0 to 0.0050
0 to 0.7
Magnesium (Mg), % 88.8 to 91.3
0
Manganese (Mn), % 0.17 to 0.35
0.050 to 0.4
Nickel (Ni), % 0 to 0.0010
0
Silicon (Si), % 0 to 0.2
0 to 0.4
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0.4 to 1.0
0 to 0.3
Residuals, % 0
0 to 0.15