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AZ91E Magnesium vs. AISI 309 Stainless Steel

AZ91E magnesium belongs to the magnesium alloys classification, while AISI 309 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91E magnesium and the bottom bar is AISI 309 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
180 to 210
Elastic (Young's, Tensile) Modulus, GPa 46
200
Elongation at Break, % 2.5 to 6.2
34 to 47
Fatigue Strength, MPa 81 to 85
250 to 280
Poisson's Ratio 0.29
0.27
Shear Modulus, GPa 18
78
Shear Strength, MPa 89 to 150
420 to 470
Tensile Strength: Ultimate (UTS), MPa 160 to 260
600 to 710
Tensile Strength: Yield (Proof), MPa 96 to 130
260 to 350

Thermal Properties

Latent Heat of Fusion, J/g 350
290
Maximum Temperature: Mechanical, °C 130
980
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 500
1400
Specific Heat Capacity, J/kg-K 990
480
Thermal Conductivity, W/m-K 84
16
Thermal Expansion, µm/m-K 27
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10 to 12
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 52 to 60
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 12
19
Density, g/cm3 1.7
7.8
Embodied Carbon, kg CO2/kg material 22
3.6
Embodied Energy, MJ/kg 160
51
Embodied Water, L/kg 990
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.4 to 12
200 to 230
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 190
170 to 310
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
25
Strength to Weight: Axial, points 25 to 42
21 to 25
Strength to Weight: Bending, points 37 to 53
20 to 23
Thermal Diffusivity, mm2/s 49
4.3
Thermal Shock Resistance, points 9.0 to 15
14 to 16

Alloy Composition


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Aluminum (Al), % 8.1 to 9.3
0
Carbon (C), % 0
0 to 0.2
Chromium (Cr), % 0
22 to 24
Copper (Cu), % 0 to 0.015
0
Iron (Fe), % 0 to 0.0050
58 to 66
Magnesium (Mg), % 88.8 to 91.3
0
Manganese (Mn), % 0.17 to 0.35
0 to 2.0
Nickel (Ni), % 0 to 0.0010
12 to 15
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.2
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0