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AZ91E Magnesium vs. S30415 Stainless Steel

AZ91E magnesium belongs to the magnesium alloys classification, while S30415 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91E magnesium and the bottom bar is S30415 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
190
Elastic (Young's, Tensile) Modulus, GPa 46
200
Elongation at Break, % 2.5 to 6.2
45
Fatigue Strength, MPa 81 to 85
300
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 18
77
Shear Strength, MPa 89 to 150
470
Tensile Strength: Ultimate (UTS), MPa 160 to 260
670
Tensile Strength: Yield (Proof), MPa 96 to 130
330

Thermal Properties

Latent Heat of Fusion, J/g 350
300
Maximum Temperature: Mechanical, °C 130
940
Melting Completion (Liquidus), °C 600
1410
Melting Onset (Solidus), °C 500
1370
Specific Heat Capacity, J/kg-K 990
480
Thermal Conductivity, W/m-K 84
21
Thermal Expansion, µm/m-K 27
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10 to 12
2.0
Electrical Conductivity: Equal Weight (Specific), % IACS 52 to 60
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 12
15
Density, g/cm3 1.7
7.7
Embodied Carbon, kg CO2/kg material 22
3.1
Embodied Energy, MJ/kg 160
43
Embodied Water, L/kg 990
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.4 to 12
250
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 190
280
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
25
Strength to Weight: Axial, points 25 to 42
24
Strength to Weight: Bending, points 37 to 53
22
Thermal Diffusivity, mm2/s 49
5.6
Thermal Shock Resistance, points 9.0 to 15
15

Alloy Composition


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Aluminum (Al), % 8.1 to 9.3
0
Carbon (C), % 0
0.040 to 0.060
Cerium (Ce), % 0
0.030 to 0.080
Chromium (Cr), % 0
18 to 19
Copper (Cu), % 0 to 0.015
0
Iron (Fe), % 0 to 0.0050
67.8 to 71.8
Magnesium (Mg), % 88.8 to 91.3
0
Manganese (Mn), % 0.17 to 0.35
0 to 0.8
Nickel (Ni), % 0 to 0.0010
9.0 to 10
Nitrogen (N), % 0
0.12 to 0.18
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.2
1.0 to 2.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0.4 to 1.0
0
Residuals, % 0 to 0.3
0