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AZ91E Magnesium vs. Zamak 5

AZ91E magnesium belongs to the magnesium alloys classification, while Zamak 5 belongs to the zinc alloys. There are 33 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91E magnesium and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
92
Compressive (Crushing) Strength, MPa 310 to 410
600
Elastic (Young's, Tensile) Modulus, GPa 46
87
Elongation at Break, % 2.5 to 6.2
6.3
Fatigue Strength, MPa 81 to 85
56
Poisson's Ratio 0.29
0.25
Shear Modulus, GPa 18
33
Shear Strength, MPa 89 to 150
260
Tensile Strength: Ultimate (UTS), MPa 160 to 260
330
Tensile Strength: Yield (Proof), MPa 96 to 130
240

Thermal Properties

Latent Heat of Fusion, J/g 350
120
Maximum Temperature: Mechanical, °C 130
95
Melting Completion (Liquidus), °C 600
390
Melting Onset (Solidus), °C 500
380
Solidification (Pattern Maker's) Shrinkage, % 1.3
1.2
Specific Heat Capacity, J/kg-K 990
410
Thermal Conductivity, W/m-K 84
110
Thermal Expansion, µm/m-K 27
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10 to 12
26
Electrical Conductivity: Equal Weight (Specific), % IACS 52 to 60
37

Otherwise Unclassified Properties

Base Metal Price, % relative 12
12
Density, g/cm3 1.7
6.4
Embodied Carbon, kg CO2/kg material 22
3.0
Embodied Energy, MJ/kg 160
57
Embodied Water, L/kg 990
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.4 to 12
19
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 190
330
Stiffness to Weight: Axial, points 15
7.5
Stiffness to Weight: Bending, points 69
23
Strength to Weight: Axial, points 25 to 42
14
Strength to Weight: Bending, points 37 to 53
16
Thermal Diffusivity, mm2/s 49
42
Thermal Shock Resistance, points 9.0 to 15
9.9

Alloy Composition


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Aluminum (Al), % 8.1 to 9.3
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0 to 0.015
0.7 to 1.3
Iron (Fe), % 0 to 0.0050
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 88.8 to 91.3
0.025 to 0.080
Manganese (Mn), % 0.17 to 0.35
0
Nickel (Ni), % 0 to 0.0010
0 to 0.020
Silicon (Si), % 0 to 0.2
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Zinc (Zn), % 0.4 to 1.0
94.3 to 95.7
Residuals, % 0 to 0.3
0