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Annealed AISI 204 vs. Annealed SAE-AISI D3

Both annealed AISI 204 and annealed SAE-AISI D3 are iron alloys. Both are furnished in the annealed condition. They have 86% of their average alloy composition in common. There are 32 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is annealed AISI 204 and the bottom bar is annealed SAE-AISI D3.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210
230
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 39
15
Fatigue Strength, MPa 320
310
Poisson's Ratio 0.28
0.28
Rockwell B Hardness 88
99
Shear Modulus, GPa 77
74
Shear Strength, MPa 500
470
Tensile Strength: Ultimate (UTS), MPa 730
770
Tensile Strength: Yield (Proof), MPa 380
480

Thermal Properties

Latent Heat of Fusion, J/g 280
270
Melting Completion (Liquidus), °C 1410
1430
Melting Onset (Solidus), °C 1370
1390
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 15
31
Thermal Expansion, µm/m-K 17
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
8.0
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 2.4
3.2
Embodied Energy, MJ/kg 35
48
Embodied Water, L/kg 130
100

Common Calculations

PREN (Pitting Resistance) 20
13
Resilience: Ultimate (Unit Rupture Work), MJ/m3 240
97
Resilience: Unit (Modulus of Resilience), kJ/m3 360
600
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 27
28
Strength to Weight: Bending, points 24
24
Thermal Diffusivity, mm2/s 4.1
8.3
Thermal Shock Resistance, points 16
23

Alloy Composition

Carbon (C), % 0 to 0.030
2.0 to 2.4
Chromium (Cr), % 15 to 17
11 to 13.5
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 69.6 to 76.4
80.3 to 87
Manganese (Mn), % 7.0 to 9.0
0 to 0.6
Nickel (Ni), % 1.5 to 3.0
0 to 0.3
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0 to 0.030
Silicon (Si), % 0 to 1.0
0 to 0.6
Sulfur (S), % 0 to 0.030
0 to 0.030
Tungsten (W), % 0
0 to 1.0
Vanadium (V), % 0
0 to 1.0