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Annealed AISI 204 vs. Annealed SAE-AISI D5

Both annealed AISI 204 and annealed SAE-AISI D5 are iron alloys. Both are furnished in the annealed condition. They have 86% of their average alloy composition in common. There are 28 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is annealed AISI 204 and the bottom bar is annealed SAE-AISI D5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210
230
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 39
14
Poisson's Ratio 0.28
0.28
Rockwell B Hardness 88
99
Shear Modulus, GPa 77
75
Shear Strength, MPa 500
470
Tensile Strength: Ultimate (UTS), MPa 730
770

Thermal Properties

Latent Heat of Fusion, J/g 280
270
Melting Completion (Liquidus), °C 1410
1430
Melting Onset (Solidus), °C 1370
1390
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 15
27
Thermal Expansion, µm/m-K 17
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
4.9

Otherwise Unclassified Properties

Base Metal Price, % relative 10
13
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 2.4
3.5
Embodied Energy, MJ/kg 35
51
Embodied Water, L/kg 130
120

Common Calculations

PREN (Pitting Resistance) 20
15
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 27
28
Strength to Weight: Bending, points 24
24
Thermal Diffusivity, mm2/s 4.1
7.4
Thermal Shock Resistance, points 16
26

Alloy Composition

Carbon (C), % 0 to 0.030
1.4 to 1.6
Chromium (Cr), % 15 to 17
11 to 13
Cobalt (Co), % 0
2.5 to 3.5
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 69.6 to 76.4
77.9 to 84.4
Manganese (Mn), % 7.0 to 9.0
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 1.5 to 3.0
0 to 0.3
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0 to 0.030
Silicon (Si), % 0 to 1.0
0 to 0.6
Sulfur (S), % 0 to 0.030
0 to 0.030
Vanadium (V), % 0
0 to 1.0