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Annealed AISI 204 vs. Annealed SAE-AISI O1

Both annealed AISI 204 and annealed SAE-AISI O1 are iron alloys. Both are furnished in the annealed condition. They have 75% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is annealed AISI 204 and the bottom bar is annealed SAE-AISI O1.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210
190
Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 39
20
Fatigue Strength, MPa 320
280
Poisson's Ratio 0.28
0.29
Rockwell B Hardness 88
93
Shear Modulus, GPa 77
72
Shear Strength, MPa 500
400
Tensile Strength: Ultimate (UTS), MPa 730
640
Tensile Strength: Yield (Proof), MPa 380
400

Thermal Properties

Latent Heat of Fusion, J/g 280
250
Melting Completion (Liquidus), °C 1410
1460
Melting Onset (Solidus), °C 1370
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 15
43
Thermal Expansion, µm/m-K 17
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
3.4
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 2.4
1.9
Embodied Energy, MJ/kg 35
27
Embodied Water, L/kg 130
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 240
110
Resilience: Unit (Modulus of Resilience), kJ/m3 360
440
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 27
23
Strength to Weight: Bending, points 24
21
Thermal Diffusivity, mm2/s 4.1
12
Thermal Shock Resistance, points 16
21

Alloy Composition

Carbon (C), % 0 to 0.030
0.85 to 1.0
Chromium (Cr), % 15 to 17
0.4 to 0.6
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 69.6 to 76.4
95 to 97.4
Manganese (Mn), % 7.0 to 9.0
1.0 to 1.4
Nickel (Ni), % 1.5 to 3.0
0 to 0.3
Nitrogen (N), % 0.15 to 0.3
0
Phosphorus (P), % 0 to 0.040
0 to 0.030
Silicon (Si), % 0 to 1.0
0 to 0.5
Sulfur (S), % 0 to 0.030
0 to 0.030
Tungsten (W), % 0
0.4 to 0.6
Vanadium (V), % 0
0 to 0.3