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Annealed SAE-AISI 8645 vs. Annealed S45500 Stainless Steel

Both annealed SAE-AISI 8645 and annealed S45500 stainless steel are iron alloys. Both are furnished in the annealed condition. They have 77% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is annealed SAE-AISI 8645 and the bottom bar is annealed S45500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 180
280
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 23
3.4
Fatigue Strength, MPa 280
570
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 73
75
Shear Strength, MPa 380
790
Tensile Strength: Ultimate (UTS), MPa 600
1370
Tensile Strength: Yield (Proof), MPa 390
1240

Thermal Properties

Latent Heat of Fusion, J/g 250
270
Maximum Temperature: Mechanical, °C 410
760
Melting Completion (Liquidus), °C 1460
1440
Melting Onset (Solidus), °C 1420
1400
Specific Heat Capacity, J/kg-K 470
470
Thermal Expansion, µm/m-K 13
11

Otherwise Unclassified Properties

Base Metal Price, % relative 2.6
17
Density, g/cm3 7.8
7.9
Embodied Carbon, kg CO2/kg material 1.5
3.8
Embodied Energy, MJ/kg 20
57
Embodied Water, L/kg 50
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
45
Resilience: Unit (Modulus of Resilience), kJ/m3 420
4000
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 21
48
Strength to Weight: Bending, points 20
35
Thermal Shock Resistance, points 18
48

Alloy Composition

Carbon (C), % 0.43 to 0.48
0 to 0.050
Chromium (Cr), % 0.4 to 0.6
11 to 12.5
Copper (Cu), % 0
1.5 to 2.5
Iron (Fe), % 96.5 to 97.7
71.5 to 79.2
Manganese (Mn), % 0.75 to 1.0
0 to 0.5
Molybdenum (Mo), % 0.15 to 0.25
0 to 0.5
Nickel (Ni), % 0.4 to 0.7
7.5 to 9.5
Niobium (Nb), % 0
0 to 0.5
Phosphorus (P), % 0 to 0.035
0 to 0.040
Silicon (Si), % 0.15 to 0.35
0 to 0.5
Sulfur (S), % 0 to 0.040
0 to 0.030
Tantalum (Ta), % 0
0 to 0.5
Titanium (Ti), % 0
0.8 to 1.4