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Annealed SAE-AISI D3 vs. Annealed S45500 Stainless Steel

Both annealed SAE-AISI D3 and annealed S45500 stainless steel are iron alloys. Both are furnished in the annealed condition. They have 88% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown.

For each property being compared, the top bar is annealed SAE-AISI D3 and the bottom bar is annealed S45500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 230
280
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 15
3.4
Fatigue Strength, MPa 310
570
Poisson's Ratio 0.28
0.28
Shear Modulus, GPa 74
75
Shear Strength, MPa 470
790
Tensile Strength: Ultimate (UTS), MPa 770
1370
Tensile Strength: Yield (Proof), MPa 480
1240

Thermal Properties

Latent Heat of Fusion, J/g 270
270
Melting Completion (Liquidus), °C 1430
1440
Melting Onset (Solidus), °C 1390
1400
Specific Heat Capacity, J/kg-K 480
470
Thermal Expansion, µm/m-K 12
11

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
17
Density, g/cm3 7.7
7.9
Embodied Carbon, kg CO2/kg material 3.2
3.8
Embodied Energy, MJ/kg 48
57
Embodied Water, L/kg 100
120

Common Calculations

PREN (Pitting Resistance) 13
13
Resilience: Ultimate (Unit Rupture Work), MJ/m3 97
45
Resilience: Unit (Modulus of Resilience), kJ/m3 600
4000
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 28
48
Strength to Weight: Bending, points 24
35
Thermal Shock Resistance, points 23
48

Alloy Composition

Carbon (C), % 2.0 to 2.4
0 to 0.050
Chromium (Cr), % 11 to 13.5
11 to 12.5
Copper (Cu), % 0 to 0.25
1.5 to 2.5
Iron (Fe), % 80.3 to 87
71.5 to 79.2
Manganese (Mn), % 0 to 0.6
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0 to 0.3
7.5 to 9.5
Niobium (Nb), % 0
0 to 0.5
Phosphorus (P), % 0 to 0.030
0 to 0.040
Silicon (Si), % 0 to 0.6
0 to 0.5
Sulfur (S), % 0 to 0.030
0 to 0.030
Tantalum (Ta), % 0
0 to 0.5
Titanium (Ti), % 0
0.8 to 1.4
Tungsten (W), % 0 to 1.0
0
Vanadium (V), % 0 to 1.0
0