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Annealed SAE-AISI D5 vs. Annealed SAE-AISI S4

Both annealed SAE-AISI D5 and annealed SAE-AISI S4 are iron alloys. Both are furnished in the annealed condition. They have 83% of their average alloy composition in common. There are 26 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is annealed SAE-AISI D5 and the bottom bar is annealed SAE-AISI S4.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 230
200
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 14
22
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 75
72
Shear Strength, MPa 470
420
Tensile Strength: Ultimate (UTS), MPa 770
670

Thermal Properties

Latent Heat of Fusion, J/g 270
280
Melting Completion (Liquidus), °C 1430
1430
Melting Onset (Solidus), °C 1390
1390
Specific Heat Capacity, J/kg-K 480
480
Thermal Conductivity, W/m-K 27
44
Thermal Expansion, µm/m-K 11
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.2
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 4.9
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 13
2.2
Density, g/cm3 7.7
7.7
Embodied Carbon, kg CO2/kg material 3.5
2.0
Embodied Energy, MJ/kg 51
29
Embodied Water, L/kg 120
48

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 28
24
Strength to Weight: Bending, points 24
22
Thermal Diffusivity, mm2/s 7.4
12
Thermal Shock Resistance, points 26
20

Alloy Composition

Carbon (C), % 1.4 to 1.6
0.5 to 0.65
Chromium (Cr), % 11 to 13
0.1 to 0.5
Cobalt (Co), % 2.5 to 3.5
0
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 77.9 to 84.4
95.2 to 96.9
Manganese (Mn), % 0 to 0.6
0.6 to 1.0
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0 to 0.030
Silicon (Si), % 0 to 0.6
1.8 to 2.3
Sulfur (S), % 0 to 0.030
0 to 0.030
Vanadium (V), % 0 to 1.0
0.15 to 0.35