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Austempered Cast Iron vs. 355.0 Aluminum

Austempered cast iron belongs to the iron alloys classification, while 355.0 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is austempered cast iron and the bottom bar is 355.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 270 to 490
72 to 83
Elastic (Young's, Tensile) Modulus, GPa 180
71
Elongation at Break, % 1.1 to 13
1.5 to 2.6
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 62 to 69
27
Tensile Strength: Ultimate (UTS), MPa 860 to 1800
200 to 260
Tensile Strength: Yield (Proof), MPa 560 to 1460
150 to 190

Thermal Properties

Latent Heat of Fusion, J/g 280
470
Melting Completion (Liquidus), °C 1380
620
Melting Onset (Solidus), °C 1340
560
Specific Heat Capacity, J/kg-K 490
890
Thermal Conductivity, W/m-K 42
150 to 170
Thermal Expansion, µm/m-K 13
22

Otherwise Unclassified Properties

Base Metal Price, % relative 2.9
9.5
Density, g/cm3 7.5
2.7
Embodied Carbon, kg CO2/kg material 1.8
8.0
Embodied Energy, MJ/kg 25
150
Embodied Water, L/kg 48
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 95
2.7 to 5.9
Resilience: Unit (Modulus of Resilience), kJ/m3 880 to 3970
150 to 250
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 32 to 66
20 to 27
Strength to Weight: Bending, points 27 to 44
28 to 33
Thermal Diffusivity, mm2/s 11
60 to 69
Thermal Shock Resistance, points 25 to 53
9.1 to 12

Alloy Composition


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Aluminum (Al), % 0 to 0.050
90.3 to 94.1
Arsenic (As), % 0 to 0.020
0
Carbon (C), % 3.4 to 3.8
0
Chromium (Cr), % 0 to 0.1
0 to 0.25
Copper (Cu), % 0 to 0.8
1.0 to 1.5
Iron (Fe), % 89.6 to 94
0 to 0.6
Magnesium (Mg), % 0 to 0.040
0.4 to 0.6
Manganese (Mn), % 0.3 to 0.4
0 to 0.5
Molybdenum (Mo), % 0 to 0.3
0
Nickel (Ni), % 0 to 2.0
0
Phosphorus (P), % 0 to 0.040
0
Selenium (Se), % 0 to 0.030
0
Silicon (Si), % 2.3 to 2.7
4.5 to 5.5
Sulfur (S), % 0 to 0.020
0
Tin (Sn), % 0 to 0.020
0
Titanium (Ti), % 0
0 to 0.25
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15