MakeItFrom.com
Menu (ESC)

Austempered Cast Iron vs. 5059 Aluminum

Austempered cast iron belongs to the iron alloys classification, while 5059 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is austempered cast iron and the bottom bar is 5059 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
69
Elongation at Break, % 1.1 to 13
11 to 25
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 62 to 69
26
Tensile Strength: Ultimate (UTS), MPa 860 to 1800
350 to 410
Tensile Strength: Yield (Proof), MPa 560 to 1460
170 to 300

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Melting Completion (Liquidus), °C 1380
650
Melting Onset (Solidus), °C 1340
510
Specific Heat Capacity, J/kg-K 490
900
Thermal Conductivity, W/m-K 42
110
Thermal Expansion, µm/m-K 13
24

Otherwise Unclassified Properties

Base Metal Price, % relative 2.9
9.5
Density, g/cm3 7.5
2.7
Embodied Carbon, kg CO2/kg material 1.8
9.1
Embodied Energy, MJ/kg 25
160
Embodied Water, L/kg 48
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 95
42 to 75
Resilience: Unit (Modulus of Resilience), kJ/m3 880 to 3970
220 to 650
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 32 to 66
36 to 42
Strength to Weight: Bending, points 27 to 44
41 to 45
Thermal Diffusivity, mm2/s 11
44
Thermal Shock Resistance, points 25 to 53
16 to 18

Alloy Composition

Aluminum (Al), % 0 to 0.050
89.9 to 94
Arsenic (As), % 0 to 0.020
0
Carbon (C), % 3.4 to 3.8
0
Chromium (Cr), % 0 to 0.1
0 to 0.25
Copper (Cu), % 0 to 0.8
0 to 0.25
Iron (Fe), % 89.6 to 94
0 to 0.5
Magnesium (Mg), % 0 to 0.040
5.0 to 6.0
Manganese (Mn), % 0.3 to 0.4
0.6 to 1.2
Molybdenum (Mo), % 0 to 0.3
0
Nickel (Ni), % 0 to 2.0
0
Phosphorus (P), % 0 to 0.040
0
Selenium (Se), % 0 to 0.030
0
Silicon (Si), % 2.3 to 2.7
0 to 0.45
Sulfur (S), % 0 to 0.020
0
Tin (Sn), % 0 to 0.020
0
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 0
0.4 to 0.9
Zirconium (Zr), % 0
0.050 to 0.25
Residuals, % 0
0 to 0.15