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Austempered Cast Iron vs. A201.0 Aluminum

Austempered cast iron belongs to the iron alloys classification, while A201.0 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is austempered cast iron and the bottom bar is A201.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
71
Elongation at Break, % 1.1 to 13
4.7
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 62 to 69
27
Tensile Strength: Ultimate (UTS), MPa 860 to 1800
480
Tensile Strength: Yield (Proof), MPa 560 to 1460
420

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Melting Completion (Liquidus), °C 1380
650
Melting Onset (Solidus), °C 1340
570
Specific Heat Capacity, J/kg-K 490
880
Thermal Conductivity, W/m-K 42
120
Thermal Expansion, µm/m-K 13
23

Otherwise Unclassified Properties

Base Metal Price, % relative 2.9
11
Density, g/cm3 7.5
3.0
Embodied Carbon, kg CO2/kg material 1.8
8.1
Embodied Energy, MJ/kg 25
150
Embodied Water, L/kg 48
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 95
22
Resilience: Unit (Modulus of Resilience), kJ/m3 880 to 3970
1250
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 32 to 66
44
Strength to Weight: Bending, points 27 to 44
45
Thermal Diffusivity, mm2/s 11
46
Thermal Shock Resistance, points 25 to 53
21

Alloy Composition


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Aluminum (Al), % 0 to 0.050
93.7 to 95.5
Arsenic (As), % 0 to 0.020
0
Carbon (C), % 3.4 to 3.8
0
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0 to 0.8
4.0 to 5.0
Iron (Fe), % 89.6 to 94
0 to 0.1
Magnesium (Mg), % 0 to 0.040
0.15 to 0.35
Manganese (Mn), % 0.3 to 0.4
0.2 to 0.4
Molybdenum (Mo), % 0 to 0.3
0
Nickel (Ni), % 0 to 2.0
0
Phosphorus (P), % 0 to 0.040
0
Selenium (Se), % 0 to 0.030
0
Silicon (Si), % 2.3 to 2.7
0 to 0.050
Sulfur (S), % 0 to 0.020
0
Tin (Sn), % 0 to 0.020
0
Titanium (Ti), % 0
0.15 to 0.35
Vanadium (V), % 0 to 0.1
0
Residuals, % 0
0 to 0.1