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Austempered Cast Iron vs. SAE-AISI D4 Steel

Both austempered cast iron and SAE-AISI D4 steel are iron alloys. They have 87% of their average alloy composition in common. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is austempered cast iron and the bottom bar is SAE-AISI D4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
190
Elongation at Break, % 1.1 to 13
8.4 to 15
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 62 to 69
74
Tensile Strength: Ultimate (UTS), MPa 860 to 1800
760 to 2060
Tensile Strength: Yield (Proof), MPa 560 to 1460
470 to 1540

Thermal Properties

Latent Heat of Fusion, J/g 280
270
Melting Completion (Liquidus), °C 1380
1430
Melting Onset (Solidus), °C 1340
1380
Specific Heat Capacity, J/kg-K 490
480
Thermal Conductivity, W/m-K 42
31
Thermal Expansion, µm/m-K 13
12

Otherwise Unclassified Properties

Base Metal Price, % relative 2.9
8.0
Density, g/cm3 7.5
7.7
Embodied Carbon, kg CO2/kg material 1.8
3.3
Embodied Energy, MJ/kg 25
49
Embodied Water, L/kg 48
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 95
100 to 160
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 32 to 66
27 to 75
Strength to Weight: Bending, points 27 to 44
24 to 47
Thermal Diffusivity, mm2/s 11
8.3
Thermal Shock Resistance, points 25 to 53
23 to 63

Alloy Composition

Aluminum (Al), % 0 to 0.050
0
Arsenic (As), % 0 to 0.020
0
Carbon (C), % 3.4 to 3.8
2.1 to 2.4
Chromium (Cr), % 0 to 0.1
11 to 13
Copper (Cu), % 0 to 0.8
0 to 0.25
Iron (Fe), % 89.6 to 94
80.6 to 86.3
Magnesium (Mg), % 0 to 0.040
0
Manganese (Mn), % 0.3 to 0.4
0 to 0.6
Molybdenum (Mo), % 0 to 0.3
0.7 to 1.2
Nickel (Ni), % 0 to 2.0
0 to 0.3
Phosphorus (P), % 0 to 0.040
0 to 0.030
Selenium (Se), % 0 to 0.030
0
Silicon (Si), % 2.3 to 2.7
0 to 0.6
Sulfur (S), % 0 to 0.020
0 to 0.030
Tin (Sn), % 0 to 0.020
0
Vanadium (V), % 0 to 0.1
0 to 1.0