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Austempered Cast Iron vs. S35045 Stainless Steel

Both austempered cast iron and S35045 stainless steel are iron alloys. They have a modest 38% of their average alloy composition in common, which, by itself, doesn't mean much. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown.

For each property being compared, the top bar is austempered cast iron and the bottom bar is S35045 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
200
Elongation at Break, % 1.1 to 13
39
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 62 to 69
78
Tensile Strength: Ultimate (UTS), MPa 860 to 1800
540
Tensile Strength: Yield (Proof), MPa 560 to 1460
190

Thermal Properties

Latent Heat of Fusion, J/g 280
310
Melting Completion (Liquidus), °C 1380
1390
Melting Onset (Solidus), °C 1340
1340
Specific Heat Capacity, J/kg-K 490
480
Thermal Conductivity, W/m-K 42
12
Thermal Expansion, µm/m-K 13
16

Otherwise Unclassified Properties

Base Metal Price, % relative 2.9
34
Density, g/cm3 7.5
8.0
Embodied Carbon, kg CO2/kg material 1.8
5.8
Embodied Energy, MJ/kg 25
83
Embodied Water, L/kg 48
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19 to 95
170
Resilience: Unit (Modulus of Resilience), kJ/m3 880 to 3970
94
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 32 to 66
19
Strength to Weight: Bending, points 27 to 44
19
Thermal Diffusivity, mm2/s 11
3.2
Thermal Shock Resistance, points 25 to 53
12

Alloy Composition

Aluminum (Al), % 0 to 0.050
0.15 to 0.6
Arsenic (As), % 0 to 0.020
0
Carbon (C), % 3.4 to 3.8
0.060 to 0.1
Chromium (Cr), % 0 to 0.1
25 to 29
Copper (Cu), % 0 to 0.8
0 to 0.75
Iron (Fe), % 89.6 to 94
29.4 to 42.6
Magnesium (Mg), % 0 to 0.040
0
Manganese (Mn), % 0.3 to 0.4
0 to 1.5
Molybdenum (Mo), % 0 to 0.3
0
Nickel (Ni), % 0 to 2.0
32 to 37
Phosphorus (P), % 0 to 0.040
0 to 0.045
Selenium (Se), % 0 to 0.030
0
Silicon (Si), % 2.3 to 2.7
0 to 1.0
Sulfur (S), % 0 to 0.020
0 to 0.015
Tin (Sn), % 0 to 0.020
0
Titanium (Ti), % 0
0.15 to 0.6
Vanadium (V), % 0 to 0.1
0