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Automotive Grey Cast Iron vs. EN AC-44000 Aluminum

Automotive grey cast iron belongs to the iron alloys classification, while EN AC-44000 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive grey cast iron and the bottom bar is EN AC-44000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 280
51
Elastic (Young's, Tensile) Modulus, GPa 180
71
Elongation at Break, % 9.6 to 14
7.3
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 69 to 70
27
Tensile Strength: Ultimate (UTS), MPa 140 to 290
180
Tensile Strength: Yield (Proof), MPa 94 to 200
86

Thermal Properties

Latent Heat of Fusion, J/g 260 to 280
560
Melting Completion (Liquidus), °C 1380 to 1390
590
Melting Onset (Solidus), °C 1340 to 1350
590
Specific Heat Capacity, J/kg-K 490
910
Thermal Conductivity, W/m-K 41 to 43
140
Thermal Expansion, µm/m-K 12 to 14
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4 to 7.6
36
Electrical Conductivity: Equal Weight (Specific), % IACS 8.8 to 9.1
130

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9 to 3.0
9.5
Density, g/cm3 7.5 to 7.6
2.5
Embodied Carbon, kg CO2/kg material 1.5 to 1.7
7.8
Embodied Energy, MJ/kg 21 to 24
150
Embodied Water, L/kg 44 to 51
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 18 to 25
11
Resilience: Unit (Modulus of Resilience), kJ/m3 25 to 110
51
Stiffness to Weight: Axial, points 13
16
Stiffness to Weight: Bending, points 25
55
Strength to Weight: Axial, points 5.2 to 11
20
Strength to Weight: Bending, points 8.0 to 13
28
Thermal Diffusivity, mm2/s 11 to 12
61
Thermal Shock Resistance, points 4.2 to 8.6
8.4