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Automotive Malleable Cast Iron vs. 1080 Aluminum

Automotive malleable cast iron belongs to the iron alloys classification, while 1080 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is 1080 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
68
Elongation at Break, % 1.0 to 10
4.6 to 40
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 70
26
Tensile Strength: Ultimate (UTS), MPa 350 to 720
72 to 130
Tensile Strength: Yield (Proof), MPa 220 to 590
17 to 120

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 1410
640
Melting Onset (Solidus), °C 1370
640
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 41
230
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
61
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
200

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.3
Embodied Energy, MJ/kg 20
160
Embodied Water, L/kg 45
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
4.7 to 21
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
2.1 to 100
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 13 to 26
7.4 to 14
Strength to Weight: Bending, points 14 to 24
14 to 22
Thermal Diffusivity, mm2/s 11
94
Thermal Shock Resistance, points 9.9 to 21
3.2 to 6.0

Alloy Composition


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Aluminum (Al), % 0
99.8 to 100
Carbon (C), % 2.2 to 2.9
0
Copper (Cu), % 0
0 to 0.030
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 93.6 to 96.7
0 to 0.15
Magnesium (Mg), % 0
0 to 0.020
Manganese (Mn), % 0.15 to 1.3
0 to 0.020
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
0 to 0.15
Sulfur (S), % 0.020 to 0.2
0
Titanium (Ti), % 0
0 to 0.030
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.030
Residuals, % 0
0 to 0.020

Comparable Variants