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Automotive Malleable Cast Iron vs. 2219 Aluminum

Automotive malleable cast iron belongs to the iron alloys classification, while 2219 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is 2219 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
72
Elongation at Break, % 1.0 to 10
2.2 to 20
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 70
27
Tensile Strength: Ultimate (UTS), MPa 350 to 720
180 to 480
Tensile Strength: Yield (Proof), MPa 220 to 590
88 to 390

Thermal Properties

Latent Heat of Fusion, J/g 260
390
Melting Completion (Liquidus), °C 1410
640
Melting Onset (Solidus), °C 1370
540
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 41
110 to 170
Thermal Expansion, µm/m-K 14
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
28 to 44
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
81 to 130

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
11
Density, g/cm3 7.6
3.1
Embodied Carbon, kg CO2/kg material 1.5
8.2
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 45
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
9.6 to 60
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
54 to 1060
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
44
Strength to Weight: Axial, points 13 to 26
16 to 43
Strength to Weight: Bending, points 14 to 24
23 to 44
Thermal Diffusivity, mm2/s 11
42 to 63
Thermal Shock Resistance, points 9.9 to 21
8.2 to 22

Alloy Composition


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Aluminum (Al), % 0
91.5 to 93.8
Carbon (C), % 2.2 to 2.9
0
Copper (Cu), % 0
5.8 to 6.8
Iron (Fe), % 93.6 to 96.7
0 to 0.3
Magnesium (Mg), % 0
0 to 0.020
Manganese (Mn), % 0.15 to 1.3
0.2 to 0.4
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
0 to 0.2
Sulfur (S), % 0.020 to 0.2
0
Titanium (Ti), % 0
0.020 to 0.1
Vanadium (V), % 0
0.050 to 0.15
Zinc (Zn), % 0
0 to 0.1
Zirconium (Zr), % 0
0.1 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants