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Automotive Malleable Cast Iron vs. 355.0 Aluminum

Automotive malleable cast iron belongs to the iron alloys classification, while 355.0 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is 355.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130 to 290
72 to 83
Elastic (Young's, Tensile) Modulus, GPa 180
71
Elongation at Break, % 1.0 to 10
1.5 to 2.6
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 70
27
Tensile Strength: Ultimate (UTS), MPa 350 to 720
200 to 260
Tensile Strength: Yield (Proof), MPa 220 to 590
150 to 190

Thermal Properties

Latent Heat of Fusion, J/g 260
470
Melting Completion (Liquidus), °C 1410
620
Melting Onset (Solidus), °C 1370
560
Specific Heat Capacity, J/kg-K 480
890
Thermal Conductivity, W/m-K 41
150 to 170
Thermal Expansion, µm/m-K 14
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
38 to 43
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
120 to 140

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.0
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 45
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
2.7 to 5.9
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
150 to 250
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 13 to 26
20 to 27
Strength to Weight: Bending, points 14 to 24
28 to 33
Thermal Diffusivity, mm2/s 11
60 to 69
Thermal Shock Resistance, points 9.9 to 21
9.1 to 12

Alloy Composition


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Aluminum (Al), % 0
90.3 to 94.1
Carbon (C), % 2.2 to 2.9
0
Chromium (Cr), % 0
0 to 0.25
Copper (Cu), % 0
1.0 to 1.5
Iron (Fe), % 93.6 to 96.7
0 to 0.6
Magnesium (Mg), % 0
0.4 to 0.6
Manganese (Mn), % 0.15 to 1.3
0 to 0.5
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
4.5 to 5.5
Sulfur (S), % 0.020 to 0.2
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15