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Automotive Malleable Cast Iron vs. 5049 Aluminum

Automotive malleable cast iron belongs to the iron alloys classification, while 5049 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is 5049 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130 to 290
52 to 88
Elastic (Young's, Tensile) Modulus, GPa 180
69
Elongation at Break, % 1.0 to 10
2.0 to 18
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 70
26
Tensile Strength: Ultimate (UTS), MPa 350 to 720
210 to 330
Tensile Strength: Yield (Proof), MPa 220 to 590
91 to 280

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 1410
650
Melting Onset (Solidus), °C 1370
620
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 41
140
Thermal Expansion, µm/m-K 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
35
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
110

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.5
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 45
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
6.0 to 31
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
59 to 570
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 13 to 26
22 to 34
Strength to Weight: Bending, points 14 to 24
29 to 39
Thermal Diffusivity, mm2/s 11
56
Thermal Shock Resistance, points 9.9 to 21
9.3 to 15

Alloy Composition


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Aluminum (Al), % 0
94.7 to 97.9
Carbon (C), % 2.2 to 2.9
0
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 93.6 to 96.7
0 to 0.5
Magnesium (Mg), % 0
1.6 to 2.5
Manganese (Mn), % 0.15 to 1.3
0.5 to 1.1
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
0 to 0.4
Sulfur (S), % 0.020 to 0.2
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants