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Automotive Malleable Cast Iron vs. 7175 Aluminum

Automotive malleable cast iron belongs to the iron alloys classification, while 7175 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is 7175 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
70
Elongation at Break, % 1.0 to 10
3.8 to 5.9
Poisson's Ratio 0.29
0.32
Shear Modulus, GPa 70
26
Tensile Strength: Ultimate (UTS), MPa 350 to 720
520 to 570
Tensile Strength: Yield (Proof), MPa 220 to 590
430 to 490

Thermal Properties

Latent Heat of Fusion, J/g 260
380
Melting Completion (Liquidus), °C 1410
640
Melting Onset (Solidus), °C 1370
480
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 41
140
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
33
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
99

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
10
Density, g/cm3 7.6
3.0
Embodied Carbon, kg CO2/kg material 1.5
8.2
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 45
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
18 to 29
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
1310 to 1730
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 13 to 26
48 to 52
Strength to Weight: Bending, points 14 to 24
48 to 51
Thermal Diffusivity, mm2/s 11
53
Thermal Shock Resistance, points 9.9 to 21
23 to 25

Alloy Composition


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Aluminum (Al), % 0
88 to 91.4
Carbon (C), % 2.2 to 2.9
0
Chromium (Cr), % 0
0.18 to 0.28
Copper (Cu), % 0
1.2 to 2.0
Iron (Fe), % 93.6 to 96.7
0 to 0.2
Magnesium (Mg), % 0
2.1 to 2.9
Manganese (Mn), % 0.15 to 1.3
0 to 0.1
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
0 to 0.15
Sulfur (S), % 0.020 to 0.2
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
5.1 to 6.1
Residuals, % 0
0 to 0.15