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Automotive Malleable Cast Iron vs. A242.0 Aluminum

Automotive malleable cast iron belongs to the iron alloys classification, while A242.0 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is A242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130 to 290
75
Elastic (Young's, Tensile) Modulus, GPa 180
73
Elongation at Break, % 1.0 to 10
1.6
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 70
27
Tensile Strength: Ultimate (UTS), MPa 350 to 720
220

Thermal Properties

Latent Heat of Fusion, J/g 260
390
Melting Completion (Liquidus), °C 1410
680
Melting Onset (Solidus), °C 1370
550
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 41
140
Thermal Expansion, µm/m-K 14
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
37
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
110

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
12
Density, g/cm3 7.6
3.1
Embodied Carbon, kg CO2/kg material 1.5
8.3
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 45
1130

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 13 to 26
20
Strength to Weight: Bending, points 14 to 24
26
Thermal Diffusivity, mm2/s 11
52
Thermal Shock Resistance, points 9.9 to 21
9.3

Alloy Composition


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Aluminum (Al), % 0
89.3 to 93.1
Carbon (C), % 2.2 to 2.9
0
Chromium (Cr), % 0
0.15 to 0.25
Copper (Cu), % 0
3.7 to 4.5
Iron (Fe), % 93.6 to 96.7
0 to 0.8
Magnesium (Mg), % 0
1.2 to 1.7
Manganese (Mn), % 0.15 to 1.3
0 to 0.1
Nickel (Ni), % 0
1.8 to 2.3
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
0 to 0.6
Sulfur (S), % 0.020 to 0.2
0
Titanium (Ti), % 0
0.070 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15