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Automotive Malleable Cast Iron vs. A390.0 Aluminum

Automotive malleable cast iron belongs to the iron alloys classification, while A390.0 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is A390.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130 to 290
110 to 140
Elastic (Young's, Tensile) Modulus, GPa 180
75
Elongation at Break, % 1.0 to 10
0.87 to 0.91
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 70
28
Tensile Strength: Ultimate (UTS), MPa 350 to 720
190 to 290
Tensile Strength: Yield (Proof), MPa 220 to 590
190 to 290

Thermal Properties

Latent Heat of Fusion, J/g 260
640
Melting Completion (Liquidus), °C 1410
580
Melting Onset (Solidus), °C 1370
480
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 41
130
Thermal Expansion, µm/m-K 14
20

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
20
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
67

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
11
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 1.5
7.3
Embodied Energy, MJ/kg 20
140
Embodied Water, L/kg 45
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
1.6 to 2.6
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
240 to 580
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 25
52
Strength to Weight: Axial, points 13 to 26
19 to 30
Strength to Weight: Bending, points 14 to 24
27 to 36
Thermal Diffusivity, mm2/s 11
56
Thermal Shock Resistance, points 9.9 to 21
9.0 to 14

Alloy Composition


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Aluminum (Al), % 0
75.3 to 79.6
Carbon (C), % 2.2 to 2.9
0
Copper (Cu), % 0
4.0 to 5.0
Iron (Fe), % 93.6 to 96.7
0 to 0.5
Magnesium (Mg), % 0
0.45 to 0.65
Manganese (Mn), % 0.15 to 1.3
0 to 0.1
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
16 to 18
Sulfur (S), % 0.020 to 0.2
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.2