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Automotive Malleable Cast Iron vs. AWS BMg-1

Automotive malleable cast iron belongs to the iron alloys classification, while AWS BMg-1 belongs to the magnesium alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is AWS BMg-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
47
Elongation at Break, % 1.0 to 10
3.8
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 70
18
Tensile Strength: Ultimate (UTS), MPa 350 to 720
180
Tensile Strength: Yield (Proof), MPa 220 to 590
110

Thermal Properties

Latent Heat of Fusion, J/g 260
350
Melting Completion (Liquidus), °C 1410
600
Melting Onset (Solidus), °C 1370
440
Specific Heat Capacity, J/kg-K 480
980
Thermal Conductivity, W/m-K 41
76
Thermal Expansion, µm/m-K 14
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
11
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
55

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
12
Density, g/cm3 7.6
1.8
Embodied Carbon, kg CO2/kg material 1.5
22
Embodied Energy, MJ/kg 20
160
Embodied Water, L/kg 45
980

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
5.9
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
120
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
66
Strength to Weight: Axial, points 13 to 26
27
Strength to Weight: Bending, points 14 to 24
39
Thermal Diffusivity, mm2/s 11
43
Thermal Shock Resistance, points 9.9 to 21
10

Alloy Composition


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Aluminum (Al), % 0
8.3 to 9.7
Beryllium (Be), % 0
0.00020 to 0.00080
Carbon (C), % 2.2 to 2.9
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 93.6 to 96.7
0 to 0.0050
Magnesium (Mg), % 0
86.1 to 89.8
Manganese (Mn), % 0.15 to 1.3
0.15 to 1.5
Nickel (Ni), % 0
0 to 0.0050
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
0 to 0.050
Sulfur (S), % 0.020 to 0.2
0
Zinc (Zn), % 0
1.7 to 2.3
Residuals, % 0
0 to 0.3