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Automotive Malleable Cast Iron vs. AWS ERNi-1

Automotive malleable cast iron belongs to the iron alloys classification, while AWS ERNi-1 belongs to the nickel alloys. There are 24 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is AWS ERNi-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
180
Elongation at Break, % 1.0 to 10
22
Poisson's Ratio 0.29
0.31
Shear Modulus, GPa 70
69
Tensile Strength: Ultimate (UTS), MPa 350 to 720
470

Thermal Properties

Latent Heat of Fusion, J/g 260
300
Melting Completion (Liquidus), °C 1410
1360
Melting Onset (Solidus), °C 1370
1310
Specific Heat Capacity, J/kg-K 480
450
Thermal Conductivity, W/m-K 41
73
Thermal Expansion, µm/m-K 14
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
19
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
19

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
60
Density, g/cm3 7.6
8.7
Embodied Carbon, kg CO2/kg material 1.5
11
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 45
230

Common Calculations

Stiffness to Weight: Axial, points 13
12
Stiffness to Weight: Bending, points 25
22
Strength to Weight: Axial, points 13 to 26
15
Strength to Weight: Bending, points 14 to 24
15
Thermal Diffusivity, mm2/s 11
19
Thermal Shock Resistance, points 9.9 to 21
17

Alloy Composition


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Aluminum (Al), % 0
0 to 1.5
Carbon (C), % 2.2 to 2.9
0 to 0.15
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 93.6 to 96.7
0 to 1.0
Manganese (Mn), % 0.15 to 1.3
0 to 1.0
Nickel (Ni), % 0
93 to 98
Phosphorus (P), % 0.020 to 0.15
0 to 0.030
Silicon (Si), % 0.9 to 1.9
0 to 0.75
Sulfur (S), % 0.020 to 0.2
0 to 0.015
Titanium (Ti), % 0
2.0 to 3.5
Residuals, % 0
0 to 0.5