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Automotive Malleable Cast Iron vs. AWS ERNiCu-7

Automotive malleable cast iron belongs to the iron alloys classification, while AWS ERNiCu-7 belongs to the nickel alloys. There are 24 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is AWS ERNiCu-7.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
160
Elongation at Break, % 1.0 to 10
34
Poisson's Ratio 0.29
0.32
Shear Modulus, GPa 70
61
Tensile Strength: Ultimate (UTS), MPa 350 to 720
550

Thermal Properties

Latent Heat of Fusion, J/g 260
280
Melting Completion (Liquidus), °C 1410
1280
Melting Onset (Solidus), °C 1370
1240
Specific Heat Capacity, J/kg-K 480
440
Thermal Conductivity, W/m-K 41
20
Thermal Expansion, µm/m-K 14
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
3.2
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
50
Density, g/cm3 7.6
8.7
Embodied Carbon, kg CO2/kg material 1.5
8.5
Embodied Energy, MJ/kg 20
120
Embodied Water, L/kg 45
250

Common Calculations

Stiffness to Weight: Axial, points 13
10
Stiffness to Weight: Bending, points 25
21
Strength to Weight: Axial, points 13 to 26
18
Strength to Weight: Bending, points 14 to 24
17
Thermal Diffusivity, mm2/s 11
5.3
Thermal Shock Resistance, points 9.9 to 21
19

Alloy Composition


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Aluminum (Al), % 0
0 to 1.3
Carbon (C), % 2.2 to 2.9
0 to 0.15
Copper (Cu), % 0
18.3 to 36.5
Iron (Fe), % 93.6 to 96.7
0 to 2.5
Manganese (Mn), % 0.15 to 1.3
0 to 4.0
Nickel (Ni), % 0
62 to 69
Phosphorus (P), % 0.020 to 0.15
0 to 0.030
Silicon (Si), % 0.9 to 1.9
0 to 1.3
Sulfur (S), % 0.020 to 0.2
0 to 0.015
Titanium (Ti), % 0
1.5 to 3.0
Residuals, % 0
0 to 0.5