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Automotive Malleable Cast Iron vs. AZ91A Magnesium

Automotive malleable cast iron belongs to the iron alloys classification, while AZ91A magnesium belongs to the magnesium alloys. There are 28 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is AZ91A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130 to 290
63
Elastic (Young's, Tensile) Modulus, GPa 180
46
Elongation at Break, % 1.0 to 10
5.0
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 70
18
Tensile Strength: Ultimate (UTS), MPa 350 to 720
240
Tensile Strength: Yield (Proof), MPa 220 to 590
160

Thermal Properties

Latent Heat of Fusion, J/g 260
360
Melting Completion (Liquidus), °C 1410
600
Melting Onset (Solidus), °C 1370
470
Specific Heat Capacity, J/kg-K 480
990
Thermal Conductivity, W/m-K 41
73
Thermal Expansion, µm/m-K 14
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
10
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
52

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
12
Density, g/cm3 7.6
1.7
Embodied Carbon, kg CO2/kg material 1.5
22
Embodied Energy, MJ/kg 20
160
Embodied Water, L/kg 45
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
11
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
280
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 25
69
Strength to Weight: Axial, points 13 to 26
38
Strength to Weight: Bending, points 14 to 24
49
Thermal Diffusivity, mm2/s 11
42
Thermal Shock Resistance, points 9.9 to 21
14

Alloy Composition

Aluminum (Al), % 0
8.3 to 9.7
Carbon (C), % 2.2 to 2.9
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 93.6 to 96.7
0
Magnesium (Mg), % 0
88.2 to 91.2
Manganese (Mn), % 0.15 to 1.3
0.13 to 0.5
Nickel (Ni), % 0
0 to 0.030
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
0 to 0.5
Sulfur (S), % 0.020 to 0.2
0
Zinc (Zn), % 0
0.35 to 1.0