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Automotive Malleable Cast Iron vs. EN AC-43000 Aluminum

Automotive malleable cast iron belongs to the iron alloys classification, while EN AC-43000 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is EN AC-43000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130 to 290
60 to 94
Elastic (Young's, Tensile) Modulus, GPa 180
71
Elongation at Break, % 1.0 to 10
1.1 to 2.5
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 70
27
Tensile Strength: Ultimate (UTS), MPa 350 to 720
180 to 270
Tensile Strength: Yield (Proof), MPa 220 to 590
97 to 230

Thermal Properties

Latent Heat of Fusion, J/g 260
540
Melting Completion (Liquidus), °C 1410
600
Melting Onset (Solidus), °C 1370
590
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 41
140
Thermal Expansion, µm/m-K 14
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
38
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
130

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.6
2.6
Embodied Carbon, kg CO2/kg material 1.5
7.8
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 45
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
2.9 to 5.7
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
66 to 360
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 25
54
Strength to Weight: Axial, points 13 to 26
20 to 29
Strength to Weight: Bending, points 14 to 24
28 to 36
Thermal Diffusivity, mm2/s 11
60
Thermal Shock Resistance, points 9.9 to 21
8.6 to 12

Alloy Composition


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Aluminum (Al), % 0
87 to 90.8
Carbon (C), % 2.2 to 2.9
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 93.6 to 96.7
0 to 0.55
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0.2 to 0.45
Manganese (Mn), % 0.15 to 1.3
0 to 0.45
Nickel (Ni), % 0
0 to 0.050
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
9.0 to 11
Sulfur (S), % 0.020 to 0.2
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15