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Automotive Malleable Cast Iron vs. EN AC-45300 Aluminum

Automotive malleable cast iron belongs to the iron alloys classification, while EN AC-45300 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is EN AC-45300 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130 to 290
94 to 120
Elastic (Young's, Tensile) Modulus, GPa 180
71
Elongation at Break, % 1.0 to 10
1.0 to 2.8
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 70
27
Tensile Strength: Ultimate (UTS), MPa 350 to 720
220 to 290
Tensile Strength: Yield (Proof), MPa 220 to 590
150 to 230

Thermal Properties

Latent Heat of Fusion, J/g 260
470
Melting Completion (Liquidus), °C 1410
630
Melting Onset (Solidus), °C 1370
590
Specific Heat Capacity, J/kg-K 480
890
Thermal Conductivity, W/m-K 41
150
Thermal Expansion, µm/m-K 14
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
36
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
120

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.0
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 45
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
2.7 to 5.6
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
160 to 390
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 13 to 26
23 to 29
Strength to Weight: Bending, points 14 to 24
30 to 35
Thermal Diffusivity, mm2/s 11
60
Thermal Shock Resistance, points 9.9 to 21
10 to 13

Alloy Composition


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Aluminum (Al), % 0
90.2 to 94.2
Carbon (C), % 2.2 to 2.9
0
Copper (Cu), % 0
1.0 to 1.5
Iron (Fe), % 93.6 to 96.7
0 to 0.65
Lead (Pb), % 0
0 to 0.15
Magnesium (Mg), % 0
0.35 to 0.65
Manganese (Mn), % 0.15 to 1.3
0 to 0.55
Nickel (Ni), % 0
0 to 0.25
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
4.5 to 5.5
Sulfur (S), % 0.020 to 0.2
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15