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Automotive Malleable Cast Iron vs. EN AC-71100 Aluminum

Automotive malleable cast iron belongs to the iron alloys classification, while EN AC-71100 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is automotive malleable cast iron and the bottom bar is EN AC-71100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130 to 290
110
Elastic (Young's, Tensile) Modulus, GPa 180
72
Elongation at Break, % 1.0 to 10
1.1
Poisson's Ratio 0.29
0.32
Shear Modulus, GPa 70
27
Tensile Strength: Ultimate (UTS), MPa 350 to 720
260
Tensile Strength: Yield (Proof), MPa 220 to 590
230

Thermal Properties

Latent Heat of Fusion, J/g 260
490
Melting Completion (Liquidus), °C 1410
580
Melting Onset (Solidus), °C 1370
520
Specific Heat Capacity, J/kg-K 480
860
Thermal Expansion, µm/m-K 14
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
32
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
97

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.6
2.9
Embodied Carbon, kg CO2/kg material 1.5
7.4
Embodied Energy, MJ/kg 20
140
Embodied Water, L/kg 45
1010

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 30
2.8
Resilience: Unit (Modulus of Resilience), kJ/m3 130 to 950
360
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
47
Strength to Weight: Axial, points 13 to 26
25
Strength to Weight: Bending, points 14 to 24
31
Thermal Shock Resistance, points 9.9 to 21
12

Alloy Composition


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Aluminum (Al), % 0
78.7 to 83.3
Carbon (C), % 2.2 to 2.9
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 93.6 to 96.7
0 to 0.3
Magnesium (Mg), % 0
0.2 to 0.5
Manganese (Mn), % 0.15 to 1.3
0 to 0.15
Phosphorus (P), % 0.020 to 0.15
0
Silicon (Si), % 0.9 to 1.9
7.5 to 9.5
Sulfur (S), % 0.020 to 0.2
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
9.0 to 10.5
Residuals, % 0
0 to 0.15