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B390.0 Aluminum vs. SAE-AISI 1025 Steel

B390.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1025 steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is B390.0 aluminum and the bottom bar is SAE-AISI 1025 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 76
190
Elongation at Break, % 0.88
17 to 28
Fatigue Strength, MPa 170
190 to 280
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 29
73
Tensile Strength: Ultimate (UTS), MPa 320
450 to 500
Tensile Strength: Yield (Proof), MPa 250
250 to 420

Thermal Properties

Latent Heat of Fusion, J/g 640
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 580
1460
Melting Onset (Solidus), °C 580
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 130
52
Thermal Expansion, µm/m-K 20
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 88
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 11
1.8
Density, g/cm3 2.8
7.9
Embodied Carbon, kg CO2/kg material 7.3
1.4
Embodied Energy, MJ/kg 130
18
Embodied Water, L/kg 940
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.6
80 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 410
170 to 470
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 32
16 to 18
Strength to Weight: Bending, points 38
17 to 18
Thermal Diffusivity, mm2/s 55
14
Thermal Shock Resistance, points 15
14 to 16

Alloy Composition


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Aluminum (Al), % 72.7 to 79.6
0
Carbon (C), % 0
0.22 to 0.28
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 1.3
99.03 to 99.48
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0 to 0.5
0.3 to 0.6
Nickel (Ni), % 0 to 0.1
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 16 to 18
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 1.5
0
Residuals, % 0 to 0.2
0