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B535.0 Aluminum vs. 5042 Aluminum

Both B535.0 aluminum and 5042 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is B535.0 aluminum and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 66
68
Elongation at Break, % 10
1.1 to 3.4
Fatigue Strength, MPa 62
97 to 120
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
26
Shear Strength, MPa 210
200
Tensile Strength: Ultimate (UTS), MPa 260
340 to 360
Tensile Strength: Yield (Proof), MPa 130
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 170
180
Melting Completion (Liquidus), °C 630
640
Melting Onset (Solidus), °C 550
570
Specific Heat Capacity, J/kg-K 910
900
Thermal Conductivity, W/m-K 96
130
Thermal Expansion, µm/m-K 25
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24
33
Electrical Conductivity: Equal Weight (Specific), % IACS 82
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 9.4
8.8
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 22
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 130
550 to 720
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 28
35 to 37
Strength to Weight: Bending, points 35
40 to 42
Thermal Diffusivity, mm2/s 40
53
Thermal Shock Resistance, points 11
15 to 16

Alloy Composition


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Aluminum (Al), % 91.7 to 93.4
94.2 to 96.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.1
0 to 0.15
Iron (Fe), % 0 to 0.15
0 to 0.35
Magnesium (Mg), % 6.5 to 7.5
3.0 to 4.0
Manganese (Mn), % 0 to 0.050
0.2 to 0.5
Silicon (Si), % 0 to 0.15
0 to 0.2
Titanium (Ti), % 0.1 to 0.25
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15