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B535.0 Aluminum vs. 5454 Aluminum

Both B535.0 aluminum and 5454 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common.

For each property being compared, the top bar is B535.0 aluminum and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65
61 to 93
Elastic (Young's, Tensile) Modulus, GPa 66
69
Elongation at Break, % 10
2.3 to 18
Fatigue Strength, MPa 62
83 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
26
Shear Strength, MPa 210
140 to 200
Tensile Strength: Ultimate (UTS), MPa 260
230 to 350
Tensile Strength: Yield (Proof), MPa 130
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 630
650
Melting Onset (Solidus), °C 550
600
Specific Heat Capacity, J/kg-K 910
900
Thermal Conductivity, W/m-K 96
130
Thermal Expansion, µm/m-K 25
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24
34
Electrical Conductivity: Equal Weight (Specific), % IACS 82
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 9.4
8.6
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 22
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 130
68 to 590
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 28
23 to 36
Strength to Weight: Bending, points 35
30 to 41
Thermal Diffusivity, mm2/s 40
55
Thermal Shock Resistance, points 11
10 to 16

Alloy Composition


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Aluminum (Al), % 91.7 to 93.4
94.5 to 97.1
Chromium (Cr), % 0
0.050 to 0.2
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.15
0 to 0.4
Magnesium (Mg), % 6.5 to 7.5
2.4 to 3.0
Manganese (Mn), % 0 to 0.050
0.5 to 1.0
Silicon (Si), % 0 to 0.15
0 to 0.25
Titanium (Ti), % 0.1 to 0.25
0 to 0.2
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15