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C355.0 Aluminum vs. AISI 440C Stainless Steel

C355.0 aluminum belongs to the aluminum alloys classification, while AISI 440C stainless steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C355.0 aluminum and the bottom bar is AISI 440C stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 2.7 to 3.8
2.0 to 14
Fatigue Strength, MPa 76 to 84
260 to 840
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 290 to 310
710 to 1970
Tensile Strength: Yield (Proof), MPa 200 to 230
450 to 1900

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Maximum Temperature: Mechanical, °C 170
870
Melting Completion (Liquidus), °C 620
1480
Melting Onset (Solidus), °C 570
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 150
22
Thermal Expansion, µm/m-K 22
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 130
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.0
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1120
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.5 to 9.8
39 to 88
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 30 to 32
26 to 71
Strength to Weight: Bending, points 36 to 37
23 to 46
Thermal Diffusivity, mm2/s 60
6.0
Thermal Shock Resistance, points 13 to 14
26 to 71

Alloy Composition

Aluminum (Al), % 91.7 to 94.1
0
Carbon (C), % 0
1.0 to 1.2
Chromium (Cr), % 0
16 to 18
Copper (Cu), % 1.0 to 1.5
0
Iron (Fe), % 0 to 0.2
78 to 83.1
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 5.5
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0