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C355.0 Aluminum vs. S38815 Stainless Steel

C355.0 aluminum belongs to the aluminum alloys classification, while S38815 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C355.0 aluminum and the bottom bar is S38815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 86 to 90
190
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 2.7 to 3.8
34
Fatigue Strength, MPa 76 to 84
230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Tensile Strength: Ultimate (UTS), MPa 290 to 310
610
Tensile Strength: Yield (Proof), MPa 200 to 230
290

Thermal Properties

Latent Heat of Fusion, J/g 470
370
Maximum Temperature: Mechanical, °C 170
860
Melting Completion (Liquidus), °C 620
1360
Melting Onset (Solidus), °C 570
1310
Specific Heat Capacity, J/kg-K 900
500
Thermal Expansion, µm/m-K 22
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.7
7.5
Embodied Carbon, kg CO2/kg material 8.0
3.8
Embodied Energy, MJ/kg 150
54
Embodied Water, L/kg 1120
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.5 to 9.8
170
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 380
220
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 30 to 32
22
Strength to Weight: Bending, points 36 to 37
21
Thermal Shock Resistance, points 13 to 14
15

Alloy Composition


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Aluminum (Al), % 91.7 to 94.1
0 to 0.3
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
13 to 15
Copper (Cu), % 1.0 to 1.5
0.75 to 1.5
Iron (Fe), % 0 to 0.2
56.1 to 67
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0
13 to 17
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 5.5
5.5 to 6.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0