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C355.0 Aluminum vs. Zamak 5

C355.0 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is C355.0 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 86 to 90
92
Elastic (Young's, Tensile) Modulus, GPa 70
87
Elongation at Break, % 2.7 to 3.8
6.3
Fatigue Strength, MPa 76 to 84
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 26
33
Tensile Strength: Ultimate (UTS), MPa 290 to 310
330
Tensile Strength: Yield (Proof), MPa 200 to 230
240

Thermal Properties

Latent Heat of Fusion, J/g 470
120
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 620
390
Melting Onset (Solidus), °C 570
380
Solidification (Pattern Maker's) Shrinkage, % 1.3
1.2
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 150
110
Thermal Expansion, µm/m-K 22
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
26
Electrical Conductivity: Equal Weight (Specific), % IACS 130
37

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
6.4
Embodied Carbon, kg CO2/kg material 8.0
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1120
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.5 to 9.8
19
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 380
330
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 51
23
Strength to Weight: Axial, points 30 to 32
14
Strength to Weight: Bending, points 36 to 37
16
Thermal Diffusivity, mm2/s 60
42
Thermal Shock Resistance, points 13 to 14
9.9

Alloy Composition


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Aluminum (Al), % 91.7 to 94.1
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 1.0 to 1.5
0.7 to 1.3
Iron (Fe), % 0 to 0.2
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0.4 to 0.6
0.025 to 0.080
Manganese (Mn), % 0 to 0.1
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 4.5 to 5.5
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
94.3 to 95.7
Residuals, % 0 to 0.15
0