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Cold Drawn SAE-AISI 1012 vs. Cold Finished SAE-AISI 4140

Both cold drawn SAE-AISI 1012 and cold finished SAE-AISI 4140 are iron alloys. Both are furnished in the cold worked (strain hardened) condition. They have a very high 98% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is cold drawn SAE-AISI 1012 and the bottom bar is cold finished SAE-AISI 4140.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
210
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 21
11
Fatigue Strength, MPa 230
360
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
73
Shear Strength, MPa 250
410
Tensile Strength: Ultimate (UTS), MPa 400
690
Tensile Strength: Yield (Proof), MPa 330
590

Thermal Properties

Latent Heat of Fusion, J/g 250
250
Maximum Temperature: Mechanical, °C 400
420
Melting Completion (Liquidus), °C 1470
1460
Melting Onset (Solidus), °C 1420
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 53
43
Thermal Expansion, µm/m-K 12
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 6.9
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 7.9
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
2.4
Density, g/cm3 7.9
7.8
Embodied Carbon, kg CO2/kg material 1.4
1.5
Embodied Energy, MJ/kg 18
20
Embodied Water, L/kg 45
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 80
74
Resilience: Unit (Modulus of Resilience), kJ/m3 300
920
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 14
25
Strength to Weight: Bending, points 15
22
Thermal Diffusivity, mm2/s 14
12
Thermal Shock Resistance, points 13
20

Alloy Composition

Carbon (C), % 0.1 to 0.15
0.38 to 0.43
Chromium (Cr), % 0
0.8 to 1.1
Iron (Fe), % 99.16 to 99.6
96.8 to 97.8
Manganese (Mn), % 0.3 to 0.6
0.75 to 1.0
Molybdenum (Mo), % 0
0.15 to 0.25
Phosphorus (P), % 0 to 0.040
0 to 0.035
Silicon (Si), % 0
0.15 to 0.35
Sulfur (S), % 0 to 0.050
0 to 0.040