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EN 1.0303 Steel vs. 5086 Aluminum

EN 1.0303 steel belongs to the iron alloys classification, while 5086 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.0303 steel and the bottom bar is 5086 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 84 to 120
65 to 100
Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 12 to 25
1.7 to 20
Fatigue Strength, MPa 150 to 230
88 to 180
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Shear Strength, MPa 220 to 260
160 to 230
Tensile Strength: Ultimate (UTS), MPa 290 to 410
270 to 390
Tensile Strength: Yield (Proof), MPa 200 to 320
110 to 320

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Maximum Temperature: Mechanical, °C 400
190
Melting Completion (Liquidus), °C 1470
640
Melting Onset (Solidus), °C 1430
590
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 53
130
Thermal Expansion, µm/m-K 12
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 6.9
31
Electrical Conductivity: Equal Weight (Specific), % IACS 7.9
100

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 1.4
8.8
Embodied Energy, MJ/kg 18
150
Embodied Water, L/kg 46
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 30 to 94
5.8 to 42
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 270
86 to 770
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 10 to 15
28 to 40
Strength to Weight: Bending, points 12 to 16
34 to 44
Thermal Diffusivity, mm2/s 14
52
Thermal Shock Resistance, points 9.2 to 13
12 to 17

Alloy Composition


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Aluminum (Al), % 0.020 to 0.060
93 to 96.3
Carbon (C), % 0.020 to 0.060
0
Chromium (Cr), % 0
0.050 to 0.25
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 99.335 to 99.71
0 to 0.5
Magnesium (Mg), % 0
3.5 to 4.5
Manganese (Mn), % 0.25 to 0.4
0.2 to 0.7
Phosphorus (P), % 0 to 0.020
0
Silicon (Si), % 0 to 0.1
0 to 0.4
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15