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EN 1.4028 Stainless Steel vs. 1235 Aluminum

EN 1.4028 stainless steel belongs to the iron alloys classification, while 1235 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN 1.4028 stainless steel and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 11 to 17
28 to 34
Fatigue Strength, MPa 230 to 400
23 to 58
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 410 to 550
52 to 56
Tensile Strength: Ultimate (UTS), MPa 660 to 930
80 to 84
Tensile Strength: Yield (Proof), MPa 390 to 730
23 to 57

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Maximum Temperature: Mechanical, °C 760
170
Melting Completion (Liquidus), °C 1440
640
Melting Onset (Solidus), °C 1400
640
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 30
230
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.8
60
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
200

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 1.9
8.3
Embodied Energy, MJ/kg 27
160
Embodied Water, L/kg 100
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 94 to 96
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 380 to 1360
3.8 to 24
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 24 to 33
8.2 to 8.6
Strength to Weight: Bending, points 22 to 27
15 to 16
Thermal Diffusivity, mm2/s 8.1
93
Thermal Shock Resistance, points 23 to 32
3.6 to 3.7

Alloy Composition

Aluminum (Al), % 0
99.35 to 100
Carbon (C), % 0.26 to 0.35
0
Chromium (Cr), % 12 to 14
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 83.1 to 87.7
0 to 0.65
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 1.5
0 to 0.050
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.65
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.1

Comparable Variants